EV High-Voltage Cable

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QC/T1073 HV Cable

High voltage cable for road vehicles (QC/T 1037-2016 standard) Introduction:

Electric vehicle high-voltage cables are used to connect the charging port to the battery, inside the battery, between the battery and the engine and other components, as well as battery energy storage equipment and other areas, as a carrier for power transmission. Due to the harsh application environment in the vehicle, electric vehicle high-voltage cables have very high performance requirements.

Reference standard: QC/T 1037-2016、IS0 19642-2019-5、IS0 19642-2019-9、LV216

E-MARK Approval No: E24*118R03/01*0375*00

 Construction  Features
 1.Conductor  1.Rated temperature :-40℃~+(125℃, 150℃)
    Material: Bare Copper  2.Rated Voltage:AC 600V/DC 900V;AC 1000V/DC 1500V
 2.Insulation  3.Short-term Aging:240h,Comply with QC/T 1037
    Material:XLPE  4.Long-term Aging: 3000h,Comply with QC/T 1037
    Color:Orange  5.Flame Test: Comply With  QC/T 1037
 3.Shielded  6.Min:Bending Radius: 4*OD@OD﹤15mm ; 6*OD@OD≧15mm
    Material:Tinned Copper  7.Dielectric Voltage:5kVac/5min. No Breakdown
 4.Sheath  8.Oil Resistance:Comply With  QC/T 1037
    Material: XLPE  9.Anti-tear Performance :>20N/mm
    Color:Orange   10.Environmental Requirements  :Compliant with RoHS 2.0 and REACH


AC 1000V/DC 1500V (shielded high voltage cable)

Shielded high voltage cable for new energy vehicles

Product Series Size Conductor Stranded OD mm ( Ref.) Max. Conductor resistance mΩ/m@20℃ Permissible ampacity A (Ref.)  Over diameter mm (Ref.)

QZJP2-C(Rated temperature :-40℃~+125℃)

QZJP2-D(Rated temperature :-40℃~+150℃)

10mm²  4.50 1.82  70   9.50
 16mm² 5.60 1.16  95   11.30
 25mm² 7.20 0.743 130  13.50
 35mm² 8.30 0.527 160  14.50
 50mm² 10.10 0.368 210  17.00
70mm²  12.10 0.259 260  19.00
95mm²  14.50 0.196 320  21.60
120mm²  15.90 0.153  370  23.00

The specification, size and structures of above product may be changed  due to technical progress, and similar specifications can be designed and manufactured according to customer usage requirements.

 

AC 1000V/DC 1500V (unshielded high voltage cable)

Unshielded high voltage cable for new energy vehicles

Product Series Size Conductor Stranded OD mm ( Ref.) Max. Conductor resistance mΩ/m@20℃  Permissible ampacity A (Ref.)   Over diameter mm (Ref.) 

QZJ-C(Rated temperature :-40℃~+125℃)

QZJ-D(Rated temperature :-40℃~+150℃

 

10mm²  4.50 1.82 70  6.80
16mm²  5.60 1.16 95 8.00
25mm²  7.20 0.743 130 10.00
35mm² 8.30 0.527 160 11.00
50mm²  10.10 0.368 210 13.00
70mm² 12.10  0.259  260 15.00
95mm² 14.50 0.196 320 17.30
120mm² 15.90 0.153  370 19.00

The specification, size and structures of above product may be changed  due to technical progress, and similar specifications can be designed and manufactured according to customer usage requirements.


AC 600V/DC 900V (shielded high voltage cable)

Shielded high voltage cable for new energy vehicles

Product Series Size Conductor Stranded OD mm ( Ref.) Max. Conductor resistance mΩ/m@20℃ Permissible ampacity A (Ref.)    Over diameter mm (Ref.)

QBJP2-C(Rated temperature :-40℃~+125℃)

QBJP2-D(Rated temperature :-40℃~+150℃)

1.5mm²  1.60 12.7 18 4.00
2.5mm² 2.60 7.60 25 4.60
4mm² 2.70 4.71 35 5.40
6mm² 3.40 3.14 45 6.40
10mm² 4.50 1.82 70 8.20
16mm² 5.60 1.16 95 9.50
25mm² 7.20 0.743 130 11.50
35mm² 8.30 0.527 160 13.50
50mm² 10.10 0.368 210 15.50
70mm² 12.10 0.259 260 18.00

The specification, size and structures of above product may be changed  due to technical progress, and similar specifications can be designed and manufactured according to customer usage requirements.


AC 600V/DC 900V (unshielded high voltage cable)

Unshielded high voltage cable for new energy vehicles

Product Series Size Conductor Stranded OD mm ( Ref.) Max. Conductor resistance mΩ/m@20℃ Permissible ampacity A (Ref.)     Over diameter mm (Ref.)

QBJ-C(Rated temperature :-40℃~+125℃)

QBJ-D(Rated temperature :-40℃~+150℃)


1.5mm² 1.60 12.7 18 2.30
2.5mm² 2.06 7.60 25 2.85
4mm² 2.70 4.71 35 3.55
6mm² 3.40 3.14 45 4.15
10mm² 4.50 1.82 70 5.60
16mm² 5.60 1.16 95 6.90
25mm² 7.20 0.743 130 8.40
35mm² 8.30 0.527 160 9.80
50mm² 10.10 0.368 210 11.90
70mm² 12.10 0.259 260 14.10

The specification, size and structures of above product may be changed  due to technical progress, and similar specifications can be designed and manufactured according to customer usage requirements.


AC600V/DC 900V (multi-core shielded High-voltage cable):

multi-core shielded EV High-voltage cable

Product Series Cores Size Conductor Stranded OD mm ( Ref.)  Max. Conductor resistance mΩ/m@20℃ Permissible ampacity A (Ref.)  Over diameter mm (Ref.) 

QZJP2-C(Rated temperature :-40℃~+125℃)

QZJP2-D(Rated temperature :-40℃~+150℃)

2 1.5mm² 1.60

12.70 13 7.60
3 11 8.00
4 10 8.60
5 9 9.20
2 2.5mm²  2.60 7.60 18 8.60
3 16 9.20
4 14 9.90
5 13 10.80
2 4mm² 2.70 4.71 26 10.10
3 22 10.60
4 20 12.00
5 18 13.20
2 6mm² 3.40 3.14 33 11.80
3 29 12.60
4 26 13.60
5 23 14.80
The specification, size and structures of above product may be changed  due to technical progress, and similar specifications can be designed and manufactured according to customer usage requirements.

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